Thundermax PN#309-380 Sportster Bedienungsanleitung PDF herunterladen (Seite 5)

towards the front of the

engine between the left

frame tube and the

engine (a tight fit that

may require some

patience).

Install the rear sensor

the same way, except

once it’s through the

frame, loop the sensor and harness over the footpeg

bracket towards the rear of the bike.

XL-H: Route the un-tied front and rear sensors to the

exhaust pipes and install them into the pipes (leave all

leads loose to allow them to rotate during tightening).

Plug oxygen

Sensors into

Thundermax ECM

sensor harness

under transmission.

Securely tie all

harnesses to the

frame

and/or

other harnesses

with supplied wire

ties. Avoid sharp turns while routing harnesses and

avoid areas where engine movement, sharp edges,

exhaust systems or hot engine components can

contact and cut into the harnesses or connector plugs.

Bundle excess harness together under transmission and

secure so that they will not drop below frame rails or be

contacted by engine movement.

XL-I: If you had to unplug the BCM to

remove the ECM, re-plug the BCM connector ,

before re-installing the main fuse.

Oxygen Sensor Installation Tips

Remove any previously installed ancillary tuning

device including oxygen sensor eliminators that may

be plugged into the factory oxygen sensor harness.

Starting in 2012, H-D® Softail® and Dyna® models are

supplied with 12mm narrow-band oxygen sensors,

instead of 18mm NB sensors used in previous years.

Your ThunderMax uses 18mm wide-band sensors and

will require the 12mm ports to be plugged and 18mm

bungs added to your stock head pipes or a 2011 style

exhaust system with 18mm sensor ports. Bungs

should be

located no more than 3-4” from the head/pipe

connection (for ideal location, refer to the factory 2011

location).

eld-in bungs are available in straight or

angled style from many industry sources; video

installation link on page 8. Installation of the wide band

sensors into most ‘12-‘13 headpipes presents no

clearance problems; however, some brand pipes may

require exhaust pipe modification or sensor bung

relocation for interference-free installation. The sensors

must mount freely without contacting

surrounding

components. If this is not possible, do not attempt to

bend or modify the sensor in any way as it is a

sensitive electronic component and will be damaged

if you do. Modify the pipe if required for clearance.

After installation, route the sensor harness away from

the engine and along the frame when possible, above

the lowest frame point to avoid the possibility of dragging

ground during operation. Avoid routing harnesses

where engine movement or sharp edges can contact

and cut into the harnesses or connector plugs. Tie

the harnesses to the frame or existing component

harnesses, taking care to avoid contact with any

vibrating component that may chaff the sheathing or

wires. Some disassembly of bike components may be

required for best harness routing.

If you purchased a pre-mapped system, you may

skip steps 3-6 and proceed to Initializing (step 7).

Map Loading & Set-Up_

Step 3 -

Programming

the

ThunderMax ECM

Now it’s time to turn your attention back to your

computer. Open your TMax Tuner software. There is

no need to link to the module at this time. To ensure you

are working with the latest version of TMax Tuner

software and have

the most up-to-date

selection of base

maps, it is suggested

that you establish an

Internet connection

and click [Configure]

on the tool bar, then

[TMax Software

Update] and follow

the prompts.

After uploading new software (if found), next click [EFI

Maps] [EFI Map Listings (Throttle Cable)], double-

click any map; when Base Map Name Encoding window

appears, click the [Check Internet For Updates] button

and follow the prompts. Close window after updating.

Loa

_Loading Interface Drivers and VIN Number

Next, the TMax Tuner software for

the ThunderMax EFI systems

contains the correct Windows®

drivers required for USB interface

with the ECM. Connect the USB

cable to the specific port on your

PC that the driver will be

www.Thunder-Max.com

309-380 / 309-382 Installation /

Setup Guide V2014.9.23

tmaxsupport@Thunder-Max.com

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